Custom T-Shirt Printing in Tirupur — Bulk Factory Direct
Polos Inc is Tirupur’s premier high-volume t-shirt printing factory. Operating since 2008, we produce 50,000+ custom knitted garments monthly—offering automated carousel screen printing, direct-to-film (DTF), rotary all-over printing, and luxury embroidery for enterprises, retail labels, and tech parks worldwide.
Automated Carousel Screen Printing
High-speed M&R multi-color automated carousel presses for runs of 200 to 50,000+ pieces. Delivers flawless color opacity, crisp line definition, and unbeatable per-piece unit economics using non-toxic, OEKO-TEX certified inks.
Direct-to-Film (DTF) & Digital Printing
Next-generation high-resolution digital print transfers capable of photographic color gradients, unlimited colors, and fine typography without screen setup costs. Perfect for intricate logos, multi-color crests, and dynamic artwork.
Specialty 3D Puff, Foil & Shimmer
Elevate your corporate merchandise or streetwear label with tactile high-density 3D puff silicone, metallic foil stamping, reflective night-glow inks, and caviar bead finishes engineered for luxury tactile appeal.
Fabric Engineering & Print Compatibility
We don’t print on generic off-the-shelf blanks. We knit, dye, and bio-wash our own custom cotton, pique, and performance fabrics right here in Tirupur to ensure 100% ink adhesion, zero shrinkage, and lasting colorfastness.
| Fabric Type | GSM Weight | Yarn Spec | Recommended Printing Method | Best For |
|---|---|---|---|---|
| 100% Super-Combed Cotton | 180 – 220 GSM | 24s / 28s / 30s Cotton | Automated Screen, DTF, Discharge | Premium Crewneck Tees & Streetwear |
| Honeycomb Cotton Pique | 220 – 260 GSM | 2-Ply Combed Yarn | Chest Screen Print, High-Density Embroidery | Corporate Polo Shirts & Executive Wear |
| Poly-Cotton Blends (CVC) | 180 – 200 GSM | 60% Cotton / 40% Poly | Plastisol Screen Printing, DTF | High-Durability Industrial & Staff Uniforms |
| Micro Dri-Fit Performance | 160 – 190 GSM | 100% Micro-Polyester | Sublimation, Heat Transfer, Reflective | Athletic Marathons & Sports Teamwear |
Tech Pack & Digital Proof
Submit your artwork in vector format (AI, EPS, PDF). Our Tirupur prepress team generates accurate digital mockups with exact PMS Pantone references and print dimensions.
Pre-Production Strike-Off
For qualifying bulk orders, we produce a physical strike-off swatch or sample garment to verify color accuracy, ink viscosity, and fabric hand-feel prior to mass printing.
Automated Printing & Curing
Garments are printed on automated carousel presses with calibrated squeegee pressure and cured through continuous infrared hot-air tunnels at 160°C for lifetime washability.
AQL 2.5 Inspection & Dispatch
Every piece undergoes 100% defect inspection, steam ironing, individual poly-bagging, and secure carton packing for door delivery across India or global sea/air freight.
Frequently Asked Questions — Bulk T-Shirt Printing
What is the minimum order quantity (MOQ) for custom t-shirt printing?
Our standard factory MOQ starts at 100 units per design. For high-volume enterprise orders of 500, 1,000, to 20,000+ pieces, unit manufacturing costs decrease significantly due to automated setup efficiencies.
How do you ensure print colors match our corporate brand guidelines?
We formulate all screen printing and plastisol inks using computerized Pantone Matching System (PMS) color lab dispensers. This guarantees that your brand colors match precisely across multiple production runs and fabric batches.
Will the printed design crack, peel, or fade after washing?
No. Every printed garment is conveyor-cured at exact temperature-controlled thresholds (160°C). Our prints undergo standardized 40°C wash tests to ensure zero cracking, peeling, or fading across 50+ commercial wash cycles.
What is your typical production and delivery lead time?
Standard bulk production takes 7 to 12 working days depending on quantity and print complexity. Urgent expedited orders for corporate events or product launches can be accommodated upon request.
Ready to Manufacture Custom Printed T-Shirts?
Connect directly with Founder & Managing Director Sundar Thulasiraman and our Tirupur textile engineering team for factory pricing, fabric swatches, and pre-production proofs.