Custom Apparel Embroidery Services in Tirupur — Tajima Multi-Head Embroidery
Polos Inc operates advanced Japanese Tajima multi-head computerized embroidery machines in Tirupur. Capable of stitching at 1,000 stitches per minute with zero thread breakage, we deliver fine corporate crests, 3D foam puff embroidery, metallic thread accents, felt appliques, and sleeve badges for polo shirts, caps, hoodies, and jackets.
Computerized Precision Tension Control
Complex Multi-Tone Crest Reproduction
Dense High-Density Foam Underlay
Factory Direct Custom Production
1. Corporate Chest Crests
High-density satin and tatami fill stitching that translates complex corporate logos into crisp, tactile brand emblems that retain their colorfast luster over years of washing.
2. 3D Puff Headwear & Hoodies
High-relief 3D foam embroidery for cap fronts, hoodie chests, and varsity jackets. The embroidery thread wraps tightly around laser-cut EVA foam to create bold three-dimensional lettering.
3. Applique & Metallic Accents
Laser-cut twill and felt fabric appliques combined with Madeira metallic gold and silver threads for premium corporate gifts, sports jerseys, and luxury fashion collections.
Embroidery Specifications & Stitch Comparison
How our computerized embroidery solutions elevate corporate apparel:
| Embroidery Style | Stitch Type | Thread Specification | Recommended Placement |
|---|---|---|---|
| Classic Corporate Logo | High-density satin border + tatami fill | 100% Trilobal Poly 40wt (Fade-Resistant) | Left Chest (70mm to 90mm width) |
| 3D Raised Lettering | Dense satin wrap over 2mm-3mm EVA foam | High-tenacity polyester thread | Caps, Hoodie Chest, Varsity Back |
| Sleeve & Nape Badges | Precision micro-stitching (down to 4mm text) | Micro-fine 60wt thread for tiny details | Right sleeve, back neck yoke |
Frequently Asked Questions — Custom Apparel Embroidery
How do you prevent embroidery from puckering the shirt fabric?
Puckering happens when the backing stabilizer is too weak or thread tension is incorrect. We use heavyweight tearaway or cutaway backing stabilizers calibrated specifically to the fabric’s GSM, ensuring polo shirts lie flat without puckering.
What is embroidery digitizing, and do you charge for it?
Digitizing is the specialized engineering process of programming every stitch coordinate, angle, and density. We provide free professional digitizing for all bulk production orders.
Will the embroidered threads fade with bleach or commercial washing?
No. We strictly use 100% trilobal polyester threads that are resistant to chlorine bleach, industrial detergent, and UV sunlight fading.
Add Precision Computerized Embroidery to Your Apparel
Get needle-point stitch clarity and rich tactile texture. Connect directly with Founder & MD Sundar Thulasiraman today.