Export-Grade Luxury Cotton & Knitted Fabrics (Deserves Only The Best)
A corporate brand or designer fashion label is judged within three seconds of a customer touching the fabric. At Polos Inc, we believe your label ‘Deserves Only The Best’. We knit and finish export-grade textiles in Tirupur—from super-combed 2-ply ring-spun cotton and double-mercerised pique to French terry—engineered for supreme hand-feel, structural longevity, and zero pilling.
Long-Staple Indian & Giza Cotton
High Tensile Strength & Smooth Luster
Bio-Polished with Cellulase Enzymes
Retains Softness, Shape & Colorfastness
1. Super-Combed 100% Cotton Single Jersey
Spun from premium 28s and 30s long-staple cotton yarn. The combing process removes all short fibers and surface fuzz. Treated with bio-enzymes to achieve a buttery, velvet-smooth touch that drapes naturally without static cling or skin friction.
2. Double-Mercerised Honeycomb Cotton Pique
The pinnacle of executive polo shirts. 2-ply combed cotton yarn is subjected to mercerisation under controlled tension, swelling the cellulose walls. The result: brilliant silk-like sheen, deepened color saturation, and exceptional dimensional stability.
3. Luxury French Terry & 3-Thread Fleece
Engineered for high-end streetwear hoodies and autumn sweatpants. Available in 280 to 380 GSM with a smooth compact jersey face for crisp screen printing and a plush unbrushed loop interior for natural climate thermoregulation.
4. Interlock Performance & Spandex Knits
Advanced hybrid knits for corporate athletics and modern stretch uniforms: 95% combed cotton with 5% Invista Lycra/Spandex for 4-way elastic recovery, and micro-polyester dri-fit with antibacterial silver-ion treatment.
Fabric Technical Specifications & Test Benchmarks
How our luxury knitted fabrics outperform standard commercial market blanks:
| Fabric Specification | Standard Commercial Blanks | Polos Inc Export-Grade Standard | Testing Method |
|---|---|---|---|
| Yarn Quality | Carded / Semi-combed single yarn | 100% Super-combed ring-spun 2-ply | Optical yarn evenness tester |
| Fabric Weight (GSM) | 140 – 160 GSM (Thin / see-through) | 180 – 260 GSM (Dense / opaque) | GSM circular cutter balance |
| Surface Pilling Resistance | Grade 2 – 3 (Pills after 5 washes) | Grade 4 – 4.5 (Pill-free after 30+ washes) | Martindale abrasion test (ISO 12945) |
| Washing Shrinkage | 6% – 10% dimensional distortion | Under 3% length and width change | ISO 6330 / AATCC 135 (40°C wash) |
| Color Fastness to Washing | Grade 3 (Fades and bleeds) | Grade 4 – 5 (Zero color bleeding) | ISO 105-C06 commercial wash test |
Frequently Asked Questions — Luxury Knitted Fabrics
What makes mercerised cotton superior to regular cotton pique?
Mercerisation permanently alters the cotton fiber structure, transforming flat ribbon-like fibers into smooth cylindrical tubes. This imparts a silky luster, boosts fabric strength by up to 25%, and prevents the garment from looking dull or washed-out over time.
What is bio-wash and why is it essential for premium t-shirts?
Bio-washing is an eco-friendly enzymatic process that uses natural cellulase proteins to gently dissolve micro-fibrils on the yarn surface. It permanently prevents pilling, enhances fabric drape, and makes the garment feel remarkably soft against sensitive skin.
Can I request physical fabric swatch books before ordering?
Yes! We send physical textile swatch cards containing our complete range of fabrics—including Single Jersey, Honeycomb Pique, French Terry, and Dri-Fit in various GSMs—directly to corporate procurement offices.
How do I request fabric swatches or a custom knit consultation?
Connect directly with Founder & MD Sundar Thulasiraman via WhatsApp (+91 98433 50000) with your target GSM and fabric preferences for express swatch dispatch.
Upgrade Your Brand to Export-Grade Luxury Knits
Give your customers apparel they will love wearing every day. Connect directly with Sundar Thulasiraman for swatch kits and factory quotes.